Nipponkikai

Custom CNC Machining Processes, CNC Design and CNC Solutions.

Custom CNC Machining Design and Installation of additional features Services to Enhance Precision, Quality and Production Efficiency

We offer bespoke CNC machining design and installation of additional features services to enhance precision, quality and efficiency in production processes. We provide comprehensive advice and consultation on workpieces and production processes, employing CNC cutting machining solutions from processes design, machine selection, jig design, tooling, programming, machine data collection, to problem-solving services. Our services are tailored to fit budgetary, timing, and other specified constraints including machinery installation, training for operation, troubleshooting, perform testing, and post-sales maintenance services to ensure the delivered machinery is of high quality and operates efficiently.

Production, Process Design, Jig Design and CNC Machine Solutions

Implementing CNC cutting and CNC design solutions in manufacturing processes requires detailed planning, investment in training and robust maintenance that can lead to significant improvements in efficiency, cost savings and product quality. The automation, precision and flexibility offered by CNC technology make it an essential component of modern manufacturing processes.

Process Design and Tooling

Machine Selection

Machining Center Jig

NC Lathe Jig

Probe and Measuring System

CNC System Integration

Mechanical Accessories System

Electrical Accessories System

Making of A Machining Program

Trial Machining / Debugging

Machine Data Collection (FOCAS)

Problem Solving Analysis Service

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The production of workpieces involves components that require the consideration of Production processes design, jig design and CNC cutting machine solutions which are interconnected components that contribute significantly to the efficiency and effectiveness of manufacturing operations. Such as

Production Process Design

Creating an efficient and effective design sequence for transforming raw materials into finished products.

Helping industries see the bigger picture of production processes, Identifying and eliminating waste in the production process.

Implementing work principles such as Just-in-Time (JIT) and continuous process improvement to focus on waste reduction and efficiency enhancement by eliminating non-value-adding activities and continually improving work processes.

Designing machinery and workspace layouts to reduce physical stress, enhance comfort for operators and create a safer working environment.

Jig Design

Developing specific tools or devices to guide and manipulate workpieces during production, enhancing efficiency and precision, which results in high-quality products.

Jigs must be precise to ensure product quality.

Jigs should be designed to minimize setup time and enhance productivity.

Jigs must be robust, durable and able to withstand repeated use without failure.

CNC Machine Solution

Implementing CNC design and CNC machine solutions To automate manufacturing processes using computer-controlled machines.

Choosing the appropriate type and size of CNC machines suited to specific applications.

Developing precise and efficient CNC programs to optimize the machining processes and manufacturing system.

Selecting suitable tools for different materials and operations.

Ensuring regular maintenance to prevent downtime and optimize performance

Effective Implementation of These Areas Requires

As the production of workpieces from raw materials to finished products involves complex components across multiple units, teamwork is essential to achieve efficient production processes and high-quality products, relying on factors such as:

Nippon Kikai Engineering Co., Ltd. is not just a company that designs and builds CNC machinery and automated robotic systems for factories. We aim to provide convenience in after-sales service to our customers, offering CNC machine repair, installation and comprehensive CNC machine maintenance. Whether the CNC machines or factory automated robotic systems were purchased from us or elsewhere, we are ready to provide full-scale services, including inspection, maintenance, repair, retrofit and spare parts provisioning.

Collaboration

Working and consulting on details between production teams, engineering teams, and CNC design teams.

Continuous Improvement

Studying and developing innovations in production processes such as CNC cutting, with a commitment to continuous efficiency improvement.

Technology Adoption

Utilizing advanced technologies to enhance the functionality of production processes, such as factory automation systems, CNC solutions and data analytics.

Talent Development

Investing in skilled personnel with expertise in manufacturing processes and technologies

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